How to Fix Hole in Bottom of Charcoal Grill in 4 Easy Steps?

If you love charcoal grilling, you’ll recognize that holes in the bottom of your grill grate can be a serious problem.

Charcoal and ash can easily fall through these holes soon after the fire is lit. For those of you who love to cook with charcoal, and are planning an outdoor get together anytime soon, but can’t get rid of those pesky holes at the bottom of your charcoal grill then this post is for you.

Let us figure out how to fix hole in bottom of charcoal grill.

Why are there holes in the bottom of the grill?

Have you ever wondered why, after some time using it, holes form in the bottom of the grill It’s not because your barbecue is broken, or that it was poorly made. The problem is much simpler than that: it’s because you didn’t clean it.

You see, if you don’t keep your barbecue clean, it can actually rust from the inside out. This means that while you’re grilling up some burgers and hot dogs on the outside of your grill, there’s rust eating away at the inside of your grill.

That’s right—you’re literally cooking with rust! And when you’re done grilling and turn off the heat? You’ll be left with a big hole in your grill where all of that bad stuff has been eating away at it.

Also Read: How to cook brats on flat top grill?

How to fix hole in bottom of charcoal grill?

It’s time to fix that rickety old grill of yours. But before you get started, there are a few things you should do to make sure the job goes smoothly and your grill is as good as new in no time.

1. Identify the hole

Identify the grill hole
Identify the grill hole

This can be tricky because they can be so small, but if you look closely, there will probably be a hole or crack in the grill’s bottom where it’s cracked.

If you don’t see any cracks, then it’s probably just a burn mark or some other cosmetic issue that doesn’t need fixing right away—but it’s still good to know what kind of damage you’re dealing with before starting repairs.

2. Remove the dirt from the grill’s bottom

This will help prevent rusting and prevent further damage from occurring during the repair process. You can use soap and water for this part if you don’t have any specialized cleaning products on hand (but make sure you rinse it thoroughly afterward).

3. Sand down your new hole until it’s smooth and flat

This will help make sure that when you put in the epoxy glue, there aren’t any sharp edges for it to stick to—which could make for an even bigger problem down the road!

4. Fill in your new hole with epoxy glue

Make sure not to get any on your hands or on any other part of your grill, because it will never come off! If this happens anyway (it happens), don’t worry; just wash off as much as you can with soap and water before continuing with these steps.

Also Read: How hot do Traeger grills get?

How to Fix a Rusty Grill Bottom?

Rust will eventually find a way to make an appearance on your grill, but that doesn’t mean you have to let it ruin all your grilling fun. Here are some ways to keep your grill looking nice and shiny.

The main cause of rust on grill bottoms is moisture. If you’re grilling over a water pan, you’ll want to keep your grill covered while it’s not in use. If possible, dismantle the water pan and dry off any rust before reassembling it.

If you’ve already got some rust on your grill bottom, there are a few things you can do:

Scrapping off the rust: Use a razor blade or scraper tool to remove any rust from under the grate and around the burners before attempting any other methods.

Scrape rust off grill
Scrape rust off grill

Use dishwashing soap and water: Fill a bucket with warm water and add some dishwashing soap (like Dawn). Dampen a paper towel or rag with this mixture and scrub away at the rust spots until they’re gone! Rinse well afterward so no soap residue remains on your grill.

Use vinegar or baking soda: Both vinegar and baking soda are acidic enough to eat through metal without damaging anything else—including your hands! Fill a spray bottle halfway with white vinegar and halfway with baking soda. Spread a generous amount of it over the surfaces and allow it to sit for a few minutes before wiping it away. Scrub any remaining rust stains with a soft bristle brush to ensure they are completely removed.


How do you fix a hole in a charcoal grill?

If you’ve ever been grilling and realized that you’ve got a hole in your charcoal grill, don’t worry! It’s not the end of the world. Here are some ways to fix it!

Cover the hole with a piece of aluminum foil. Make sure it’s a big enough piece so that the heat can’t get through and burn anything up inside. Then, just let it sit in your grill for awhile until all of the coals have burned down, and remove it before putting on any food to cook.

Use a small piece of mesh wire as a cover over the hole until you can get a new one put in place (this will help keep out any ashes or embers). You’ll need to make sure that this is securely fastened so that nothing falls into or out of it while cooking!

Can you use a grill with holes in it?

Yes, you can! Here are somethings you need to know:

You can use this type of grill for any type of meat, including beef, pork or chicken. Just make sure not to put too much grease on your meat when cooking it.

Try not to use too much liquid or sauce on the outside of your food when grilling. This could cause it to drip into the holes and cause flare-ups while cooking.

Always make sure that your grill is clean before using it because any residue left over from previous grilling will catch fire easier than if everything was cleaned recently!

Is it okay to line the bottom of the grill with foil?

Aluminum foil is not meant to be used in the grill, and it can actually ruin your food. Here are the reasons behind it!

Aluminum foil reacts with heat, which means that it releases chemicals that will leave a metallic taste on your food.

Aluminum foil will burn and melt, which means that if you use it as a lining, you’ll have to throw away your grill afterwards!

The chemicals released by the aluminum foil can cause cancer.


Holes at the bottom of a charcoal grills could get risky if you leave it long enough. If you follow our steps mentioned above you could get it fixed easily.

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